Insulated roller shutter

Insulated Shutter

Insulated shutter

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Model Overview

THERMAL BREAK

Heavy Duty Insulated Roller Shutter

Robust, Secure, Insulated

Guardian Thermal Break Insulated roller shutters are ideal for situations where energy conservation and protection against the elements, noise and a high level of security are a primary consideration.

 

Model Overview

The THERMAL BREAK INDUSTRIAL is a 3 Phase electrically operated heavy duty insulated roller shutter door.

This insulated roller shutter is accredited to all the current machinery directives and is a low maintenance, insulated, economical, safe and secure shutter door suitable for frequent and automatic operation in industrial, commercial and agricultural enviroments.

Designed for excess of 250,000 run cycles and backed up by our warranty and maintenance packages the GUARDIAN THERMAL BREAK model provides a long term shutter solution.

 

  • Estimated U value of 4.50 w/m2k
  • Double brush strips on the front and backs side of the guide section gives superior weather sealing.
  • CFC Free insulation
  • Vision window option
  • Single and three phase motor options relative to use and size
  • Range of control options
  • Range of standard factory colour finish's

 

PRODUCT ACCREDITATIONS

BS EN 13241-1:2003

Industrial, commercial and garage doors and gates Product standard - Products w/out fire/smoke resistance

BS EN 12424:2000

Industrial, commercial and garage doors and gates. Resistance to wind load. Classification 3

BS EN 12453:2001

Industrial, commercial and garage doors and gates. Safety in use of power operated doors.

 

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Download brochure and drawings - Here

 

 

txt-icon.pngDownload spec - Here

 

Recent Projects

Read about recent projects using this system - 1 2 3

 

 

Tech Info

Max Size 90 m2 approx

Larger doors available as special projects

 

Fitting Configurations

See our drawings for more information

  • Face Fix
  • Revel Fix

 

Roller Head Plate Sizes

  • Height 2000mm -> 4000mm = 350mm
  • Height 4000mm -> 5000mm = 450mm
  • Height 5000mm -> 6000mm = 450mm

 

Standard Specifcations

  • Galvanised twin skin steel lath 90mm x 24mm
  • Full weather seals
  • 1 touch opening
  • Anti fall safety device
  • Wind loading protection
  • Door operation counter

 

Optional Upgrades

  • Coil Casing
  • Motor Casing
  • Personnel doors
  • High speed version available offering 550mm per second opening times
  • Acrylic Windows approx 200mm wide x 40 mm high
  • Operation warning light
  • Audio operation warning
  • Traffic lights
  • Protective bollards

 

Security Upgrades

  • AUTO BOLT - Heavy Duty Automatic Locking System
  • SENTINAL - Heavy Duty Security Barrier
  • Ground padlocks and or bullet locks with interlock safety
  • Anti Ram bollards

 

Operation & Control Options

  • Airlock / Interlocking
  • Automatic operation* requires safety pressure edge or infa red safety beams
  • Remote control / operation
  • Proximity Sensors
  • Radar detectors
  • Swipe Card
  • Digital Keypads
  • Pull Cords
  • Door status monitoring of modules at remote locations

 

Finish Options

  • HPS 200 Plastisol colour finish
  • Polyester powder coat finish to BS or RAL number

 

 

Digital Control Systems for Industrial Doors

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  • 1 touch open and close*
  • Digital door status display
  • Limit switch setting from ground level
  • Programmable door maintenance indicator
  • Plug connections between control panel and drive unti
  • Operations cycle counter (non-resettable)
  • Certified to BS EN 12453
  • Fault memorisation
  • Connection to BMS system via RJ45 connection
  • Connection for a variety of controls
  • Auto closing 1-240 seconds**

The Level 1, 2 and 3 control systems meet the requirements of BS EN 12453 and the introduction of a programmable maintenance indicator only further enhances the safety regime for the user and enables maintenance scheduling to be done on an operational basis.  * Level 2 model and above.  ** Requires optical safety edge system.

Click here for Level 1 Control System details

Click here for Level 2 Control System details

 

Maintenance Packages

Planned preventative maintenance

See our maintenance section or contact us for more information.

Guardians repair and maintenance services and engineers are accredited to the DHF's TS004 Repairs and maintenance standardand

Click here for more information.

Why have your door and shutter systems maintained?

  • It is a legal requirement - as failure to show evidence of maintenance could mean prohibition & enforcement notices being served and fines up to £5000 and imprisonment for 2 years. 'Safety In Use', the New European CEN Standards legislation - States that all types of door should be maintained in an efficient state, in efficient working order and in good repair. For further clarification visit www.dhfonline.org.uk.
  • Routine maintenance prolongs the operational life of the installation and ensures that the installation is kept in good working order.
  • It ensures that the door is working in a safe and efficient condition - helping to prevent accidents and damage which in turn results in down time, effecting work flow, productivity and resulting in loss of revenue.
  • It assists in identifying potential problems which can easily be rectified.

 

L20 DOORS / SHUTTERS / HATCHES

610 ROLLER SHUTTER . . . . . .

Save Specification

Product reference: GUARDIAN THERMAL BREAK RANGE – INDUSTRIAL MODEL

Arrangement: Vertical roller shutter

Accreditation: BS EN 1324

Online Information http://www.guardiandoors.net/products/roller-shutters/insulated-range-poseidon/thermal-break-industrial/model-overview

Insulated Steel Roller Shutters

A vertical operated heavy duty insulated roller shutter.

Dimensions

Opening height up to 8000mm, opening width up to 8000mm.

Contact Guardian Doors Technical Department for advice on larger doors.

Weight: 45 kg/m² of door opening.

Steel Curtain(Aluminum curtain available on request)

0.7mm galvanised steel, each section 100mm deep. The lath is made up from two individual lath sections held together over their length by the interlocking profile quirk section. The lath is built up together with endlocks to form the complete curtain. Infill is inserted into each lath section to provide a 0.7 W/m²/K U-value. The bottom of the curtain is fitted with an extrusion complete with an interlocking rubber strip.

Roller Assembly

Constructed from mild steel tube of sufficient gauge to prevent deflection, mounted on bright steel shafts running in ball races, reduction drive gearing where applicable is by machine cut steel gears or chain drive to suit the size of the opening.

Endplates

Roller barrel assembly supported by mild steel endplates with mounting angles for connection to structure.

Side Guides

Cold rolled galvanised steel to form a channel section. Guides are fitted with a steel mounting angle in order to secure the guides to the opening structure. Plastic carrier with double brushs strips are provided on both faces of the guide this ensures a snug fit around the roller curtain to reduce heat loss.

Brush Strip

Aluminium extrusion with nylon brush for installation to structural soffit of the opening.

Handchain Operation

Available on shutters up to a size of 3500 x 3500mm.The chain is hauled hand over hand in order to raise or close the shutter. The operation is assisted by means of reduction gears and the counter balanced roller assembly. The handchain position can be handed to suit the site conditions.

Electric Motor Operation

415v 50Hz 3 phase SafeDrive - motor with emergency hand chain override. Can be handed to suit site conditions.

Control panel

With lcd status display, one touch impulse opening, hold to close. Also features maintenance alert system, fault recording, operation counter,

Finish

All parts not galvanised are painted one coat protective primer (ex works), ready for site painting by others.

Consult with Guardian Industrial Doors Ltd technical literature for details. Guardian Doors can also provide a design and specification advisory service and it is recommended that they are consulted early in the design process.

ManufacturerGUARDIAN INDUSTRIAL DOORS 45 Progress Road Leigh On Sea Essex, SS9 5PR Tel: 01702 512424. Fax: 01702 510015.

Email: mail@guardiandoors.com Web: www.guardiandoors.com

OPTIONS

Cosmetic

Vision panels - Single or multiple clear polycarbonate 197 x 43mm vision panel incorporated into the lath sections.

Hood cover - Formed from galvanised steel to enclose the rear of the shutter coil. Also available with powder coat finish.

Motor cover - Formed from galvanised steel to encase the electric motor unit. Also available with powder coat finish.

Controls and operation

Key switch control unit – flush mounted

Key switch control unit – surface mounted

External weatherproof push button

Key lockable push button control

Group control unit for up to 6 shutters simultaneously (will require additional safety pressure edge.)

Radio controlled (will require additional safety pressure edge.)

Safety Systems

Safety bottom edge if safety bottom edge strikes an object the shutter stops and returns to the open position

Safety photo cell beam if safety beam is broken the shutter stops and returns to the open position

Security

Ground locks and interlock facility

Bullet lock interlock box

Save Specification

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The Level 2 control system incorporates all Level 1 control features, plus:

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